nylon injection moulding

Nylon Injection Moulding for Electrical Systems

Nylon injection moulding is a versatile process used to create durable parts from nylon, a high-performance thermoplastic.
Nylon offers excellent electrical insulation, high resistance to electrical breakdown, and strong volume resistivity.
Its strength, durability, and adaptability make it ideal for various industries.

At DSW, we provide professional nylon injection moulding services for fused switches, switchgear, and insulated fuse switches.
Our solutions serve the automotive, electrical, and electronics industries, offering reliable and customised parts to meet your needs.

Enclosure of 400A Fuse Switch

Glass-Filled Nylon Injection Molding

Pole fuse switch disconnectors protect low-voltage networks by combining the functions of a fuse, switch, and disconnector.
Our fuse switch disconnectors are fully insulated and reinforced with a high glass content to enhance strength and durability.

Glass-filled nylon molding meets a range of essential requirements:

• Fully Insulated: Ensures complete electrical isolation.
• On-Load Switching Capability: Operates safely under load conditions.
• Corrosion-Proof: Resists damage from environmental factors.
• Standard Hook-Stick Compatibility: Fits standard hook-stick tools for ease of use.
• Integral Mounting Bracket: Includes a built-in bracket for secure bolting or strapping.
• Fuse Link Compatibility: Accommodates size 00 NH fuse-links or connecting links.
• Rated Operational Voltage: Supports up to 480V for reliable performance.

Features of Nylon Moulding

Material Properties: Nylon is valued for its strength, flexibility, wear resistance, and chemical resistance.
These properties make it suitable for automotive parts, consumer goods, and industrial components. Learn more about automotive applications.

Process Overview:
Heating: Nylon pellets are heated until they melt into a viscous liquid.
Injection: The molten nylon is injected into a pre-designed mold cavity under high pressure.
Cooling: The nylon cools and solidifies in the mold, taking the shape of the cavity.
Ejection: The mold opens, and the finished part is ejected.

Advantages:
Precision: Nylon moulding produces parts with high precision and consistent quality.
Efficiency: The process is highly efficient, allowing for mass production of parts.
Versatility: Complex shapes and intricate designs can be easily achieved.
Durability: The resulting parts are solid and durable, suitable for demanding applications.

Applications:

Automobile Industry:
Blower housings
Pump housings
Power tool housings
Motor parts
Pump parts

Electrical & Electronics:

• Cooling fans and fan blades
• Power plugs and connectors
• Gears, bearings, and belts
• Electrical tool housings
• Switch sockets and motor spools
• Electronic appliances

Partner with DSW

DSW offers custom nylon injection moulding solutions tailored for the automotive, electrical, and electronics industries.
Our expertise includes glass-filled nylon for high-strength applications and specialised enclosures for electrical systems.

Contact us to learn how our nylon injection moulded parts can meet your production requirements efficiently and reliably.